| Specification | Details | Material Options | Finishing Choices | Add-ons & Features | Usage/Application |
|---|---|---|---|---|---|
| Dimensions | Standard sandwich sleeve: 4–6 inch width x 5–8 inch length; Sub sleeve: 4–5 inch width x 10–14 inch length; Half sandwich: 4–5 inch width x 4–6 inch length; Custom sizes available upon request | White SBS Paperboard, Greaseproof Kraft, Coated Art Paper, Foil-lined Kraft, Recycled Board | Gloss, Matte, Spot UV | Custom die-cuts, Perforated tear strips, Embossing, Debossing, Window cut-outs, Rounded edges | Deli sandwiches, Club sandwiches, Subs, Hoagies, Paninis, Grilled sandwiches, Bagel sandwiches, Po boys |
| Material Composition | 180–300 GSM food-grade paperboard or greaseproof kraft; grease, sauce, and moisture resistant inner coating for direct contact with sandwich fillings and condiments | White SBS Paperboard, Greaseproof Kraft, Natural Brown Kraft, Foil-lined Kraft, Coated Art Paper, FSC-certified Board | Food-safe grease-resistant inner coating, Sauce-proof moisture barrier lining, Natural greaseproof surface | Heavy grease and sauce barrier, Lightweight yet sturdy build, Clean food contact surface, Tear-resistant edges | Sandwich shops, Delis, Cafes, QSR chains, Hotel restaurants, Catering companies, Food trucks |
| Food Safety | FDA-compliant, food-contact safe materials and inks throughout; safe for direct contact with hot, cold, grilled, and sauced sandwich fillings | Food-grade coatings and inks standard on all orders | Safe finishes, Full regulatory compliance ensured | Meets FDA food contact standards, Quality tested per production batch, Safe for hot and cold sandwich content | Sandwich shops, QSR chains, Hotel delis, Catering companies, Grab-and-go outlets, School canteens |
| Grease & Sauce Resistance | Heavy-duty grease and sauce barrier on inner surface prevents mayo, mustard, oils, and meat juices from soaking through sleeve during service and transit | Greaseproof kraft, PE-coated inner lining, Foil-lined moisture barrier, Aqueous grease coating options | Single-sided barrier standard; double-sided available for heavily sauced or hot pressed sandwiches on request | No sauce bleed-through on outer surface, Keeps hands clean during eating, Maintains print clarity throughout service | Mayo-loaded club sandwiches, Grilled paninis, Sauced subs, Italian hoagies, Reuben sandwiches |
| Heat Retention | Foil-lined options available for hot pressed and grilled sandwiches that need to retain heat during delivery or extended counter hold windows | Standard board sleeve, Foil-lined kraft for heat retention, Insulated board options | Standard surface, Foil-lined interior, Insulated sandwich sleeve option | Keeps grilled sandwiches warm longer, Suitable for delivery orders, Retains heat without sogging sleeve | Hot panini delivery, Grilled sub takeaway, Pressed sandwich service, Drive-through hot sandwich orders |
| Printing | CMYK full-color, PMS colour matching, or No Print option available | Flexographic & Offset printing surfaces | Single-sided & double-sided printing available | High-res logos, Brand messaging, QR codes, Menu items, Allergen info, Ingredient lists, Social handles | Branded sandwich shops, Deli chains, QSR outlets, Hotel restaurants, Catering companies, Food trucks |
| Sleeve Styles | Flat band wrap sleeve, Full wrap sleeve, Open-end slide sleeve, Tuck-tab closure sleeve, Perforated peel-down sleeve, Window sleeve | Flat board for standard branding; open-end for grab-and-go; perforated peel-down for eat-as-you-go service | Die-cut flat band, Full wrap with glued seam, Open-end slide format, Perforated peel strip, Tuck-in tab closure | Peel-down perforated strip for eat-as-you-go, Window panel for filling visibility, Tuck-in tab, Glued seam | Deli counters, Sandwich shop service lines, Grab-and-go fridges, Catering trays, Delivery packaging |
| Window Options | Transparent PET window cut-outs available; lets customers see sandwich filling before purchase without removing sleeve | Clear PET window panel, Frosted window option, No window standard option | Front window placement, Side window placement, Custom window shape and size | Filling visibility on shelf, Premium grab-and-go display appeal, Customer confidence at point of sale | Grab-and-go fridges, Deli display cases, Supermarket sandwich sections, Hotel grab-and-go counters |
| Sandwich Formats Supported | Deli sandwiches, Club sandwiches, Subs, Hoagies, Paninis, Grilled sandwiches, Bagel sandwiches, Croissant sandwiches, Po boys, Reubens | Custom sleeve dimensions per sandwich size, shape, and filling height | Snug fit for thin sandwiches, Wide sleeve for stacked clubs, Extended length for full subs and hoagies | Multiple sleeve sizes per order for different sandwich formats, Mix-and-match size options per batch | Full-service delis, Sandwich chains, QSR outlets, Hotel restaurants, Catering platters, Food trucks |
| Minimum Order Quantity | Starting from just 100 units; wholesale bulk orders welcome at any scale | Low MOQ of 100 units accessible for small sandwich shops, delis, and independent cafes | Bulk discounts at 1,000+, 5,000+, and 10,000+ units | Tiered wholesale pricing, Multiple designs per order, Restock subscription options | Startups, Small sandwich shops, Independent delis, Food trucks, Catering companies, Hotel restaurants |
| Eco-Friendly Options | Recyclable, compostable, and FSC-certified sandwich sleeve options available | Recycled Kraft Board, FSC-certified SBS, Unbleached Kraft, Chlorine-free options, Compostable board | Soy-based inks, Water-based coatings, Biodegradable adhesive options | Compostable certification available, Reduced carbon footprint, Green branding support | Eco-conscious delis, Zero-waste sandwich shops, Green QSR chains, Sustainable catering companies |
| Turnaround Time | Standard: 10–14 business days; Rush: 7–10 business days | Priority queue options available on request | Rush orders accepted at premium rates | Tracking updates, Production notifications, Expedited shipping options | Restaurant launches, Menu rebrands, Seasonal campaigns, Event catering, Last-minute restocks |
| Proof & Design | Digital PDF proof, 3D mockup on sandwich sleeve, Physical samples available on request | Files accepted: AI, EPS, PDF, High-resolution images | Dedicated pre-press support included at no charge | Design review, Dieline setup, Colour guidance, Layout assistance, Brand alignment | Testing runs, Small batch approvals, Full sign-off before full production |
| Shipping | Free shipping on all wholesale orders across the USA | Flat-packed for compact, cost-efficient delivery | Expedited shipping available, Nationwide USA coverage | White-label delivery, Palletizing options, Tracking included, Custom outer packaging | Wholesalers, QSR distributors, Sandwich chains, Deli suppliers, Hotel restaurant groups |
| Design Support | Free design review and consultation; sandwich sleeve dieline templates available at no cost | Design expertise across all standard and custom sandwich sleeve formats and sizes | One-on-one design guidance included with every order | Brand alignment, Colour matching, Pre-press support, Allergen info layout, Custom artwork assistance | Agencies, Startups, Sandwich shops, Deli chains, QSR outlets, Hotel restaurants, First-time buyers |
Custom Sandwich Sleeves
Most sandwich shops put all their effort into what goes inside the bread and then wrap it in something completely forgettable. At Small Food Boxes, we think the outside matters just as much, which is why we supply custom sandwich sleeves at wholesale prices starting from just 100 units. Food-safe, grease-resistant, and built to hold up through sauces, fillings, and the commute to wherever your customer is headed, with your branding on it the whole way.
Gloss, Matte, and Spot UV coating options are available with custom sizes and styles to fit every sandwich format on your menu. Free design and free shipping are included on every order, with fast turnaround times and bulk pricing that scales cleanly as your volume grows. Get a quote today!
1. What are custom sandwich sleeves?
Custom sandwich sleeves are food-safe, branded paper or board wraps that slide around individual sandwiches for deli counter service, grab-and-go retail, catering, and delivery. They hold the sandwich together, protect hands from grease and sauces, contain fillings during eating, and give your business a clean branded presentation on every order that leaves your kitchen.
2. How do I order custom sandwich sleeves?
Choose your sandwich format, sleeve size, material, and print design. Submit your artwork, review your digital proof, and once approved, your order goes into production with free design support and free shipping included on every wholesale order across the USA.
3. What is the minimum order quantity for custom sandwich sleeves?
Our minimum order starts at just 100 units, making it accessible for small sandwich shops, independent delis, and cafes placing their first branded packaging order. Bulk wholesale orders of 1,000+, 5,000+, and 10,000+ units qualify for tiered pricing discounts.
4. What sandwich formats do your sleeves support?
Our sleeves are available for deli sandwiches, club sandwiches, subs, hoagies, paninis, grilled sandwiches, bagel sandwiches, croissant sandwiches, po boys, and reubens. Each format has different size, shape, and filling height requirements, and we produce custom dimensions to fit each one cleanly.
5. What materials are used for sandwich sleeves?
Our sandwich sleeves are available in white SBS paperboard, greaseproof kraft, foil-lined kraft, coated art paper, and recycled board options ranging from 180 to 300 GSM. All materials include a food-grade grease, sauce, and moisture resistant inner coating that handles condiments and filling oils without bleed-through to the outer print surface.
6. Are your sandwich sleeves grease and sauce resistant?
Yes. Sandwich fillings can carry significant moisture from mayo, mustard, oils, dressings, and meat juices, and our sleeves are produced with a heavy-duty inner barrier that stops all of it from soaking through to the outside. The printed outer surface stays clean and your branding stays legible from the counter all the way to the customer.
7. Do you offer foil-lined sandwich sleeves for hot sandwiches?
Yes. Foil-lined kraft sandwich sleeves are available for grilled paninis, hot pressed subs, and any sandwich that needs to retain heat during delivery or extended hold windows. The foil lining keeps heat in without causing the sleeve to soften or lose its shape, making it a solid option for delivery-focused food businesses.
8. What is the perforated peel-down sandwich sleeve?
The perforated peel-down sleeve has a tear strip that the customer peels back as they eat the sandwich. It keeps the bottom half of the sandwich contained while they eat from the top, preventing fillings from falling out and keeping hands clean throughout. It is a particularly popular format for subs, hoagies, and any long sandwich eaten on the go.
9. Can I add a window to my sandwich sleeve?
Yes. Transparent PET window cut-outs are available in front or side placement with custom shapes and sizes. A window lets customers see the sandwich filling before buying, which works well for grab-and-go fridges, deli display cases, and supermarket sandwich sections where filling visibility directly influences purchase decisions.
10. Can I print my logo and branding on sandwich sleeves?
Absolutely. You can print your logo, shop name, ingredient lists, allergen information, QR codes, social media handles, or custom artwork using CMYK or PMS color matching. Both single-sided and double-sided printing options are available to maximize brand coverage on every sandwich served or sold.
11. What finishing options are available for sandwich sleeves?
We offer Gloss, Matte, and Spot UV finishing options. Gloss gives bright, vivid colors that work well in high-traffic deli and QSR environments. Matte delivers a cleaner, more considered look suited to premium sandwich shops and hotel restaurant presentations. Spot UV adds a tactile highlight to logos or key brand elements.
12. Do you offer eco-friendly sandwich sleeve options?
Yes. Recyclable, compostable, and FSC-certified sandwich sleeve options are available, including unbleached kraft, recycled board, and chlorine-free materials with soy-based inks and water-based coatings for sandwich businesses committed to reducing their packaging footprint without compromising on structural performance or print quality.
13. How long does production take for custom sandwich sleeves?
Standard turnaround is 10–14 business days. Rush production is available in 7–10 business days for restaurant launches, menu rebrands, seasonal campaigns, event catering orders, or any restock that needs a faster lead time than standard production allows.
14. Is free design support included with my order?
Yes, free design support is included on every order regardless of size. Our team helps with dieline setup, layout, color matching, allergen information placement, and overall brand alignment so your sandwich sleeve looks exactly right on the product before any production begins.
15. Can I order multiple sleeve sizes and designs in one production batch?
Yes. We can split a single order across different sandwich formats, sleeve sizes, and design versions within one production run at the same wholesale pricing rate, starting from just 100 units per design. This works well for delis and sandwich shops that offer multiple sandwich sizes and need a different sleeve format for each one.
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